13 May 2012

A quest for thick glazed façades

After decades of glass thickness reduction and transparency in glazed façades, a whirl of glass translucency and weight is taking the architectural scene. You may have found it already in small places: building entrances, sculptures and the like. But the quest for thick, icy blocks of glass stacked in façades is here to stay, or at least that's my impression.

This post will discuss origins and directions of the 'thick glass' trend.

GE Building glazed entrance detail, seen from inside. Designed by Lee Lowry, 1933-34
Inspiration for this story came by chance during a visit to New York City some months ago. The main building at Rockefeller Center - RCA tower, now called GE Building - has a decorated main entrance finished in 1934 that called my attention. The top part of the entrance shows three stone low-relief panels conmemorating the spirit of the radio, named "Wisdom, Sound and Light" (see image below).

Sculpted by Lee Lawrie, the imposing central panel showing a bearded Wisdom figure, today an art deco icon, can be clearly seen from Fifth Avenue. But the top limestone pieces are only part of the story.

GE Building entrance at the Rockefeller Center - stone and glass low-relief by Lee Lawrie, 1933-34. You can identify Wisdom at the top centre, Sound at the left and Light at the right hand.

With golden rays crowning his head, Wisdom's right hand clutches a golden compass that measures the cosmic forces swirling in the 15 x 55 feet glass blocks screen below. Here comes the magic. Made of 240 glass blocks carved in cast Pyrex, the screen is a technical and artistic masterpiece.

Piccirilli's "Youth leadind Industry" at 636 5th Ave
The glazed bas-relief is a translucent wall of rectangular glass pieces (around 700 x 450 mm each), tied at their back to vertical bronce stripes, with a delicate front texture: calmed at the edges of the screen, agitated in the central axis below the moving compass. The attached images (see below) provide a pale impression of its contrasts: thick but slender, translucent from inside but almost opaque from outside, half part of a door and half part of a sculpture. 

Lee Lawrie was not the only artist using cast glass at the Rockefeller Center in the thirties. If you compare Lawrie's magnificent glazed entrance with Attilio Piccirilli's "Youth leading Industry" (see at left, finished in 1936) the contrast is clear. Piccirilli's glass low relief adorns the entrance of the International Building at 636 Fifth Avenue. Lit from behind but opaque if seen from the inside hall, it remains an evening spectacle on Fifth Ave. Piccirilli's bas-relief was cast in 45 Pyrex glass blocks, each hand-cast and different.

Good enough, but we will probably agree that Piccirilli's screen is merely decoration, not architecture. Glass here could have been marble and it would remain rather similar. That is not the case with Lawrie's screen, where glass and transparency go hand in hand as the following images taken from inside testify. 


Top to bottom: details of the glazed wall at the Rockefeller GE Building entrance. All taken from inside except the bottom right one.
 Seen from today Lawrie's glazed entrance is strikingly modern. In fact, a number of translucent massive facades could be linked to the images above. One of them, of course, is Rafael Moneo's Kursaal Auditorium in San Sebastian.

The Kursaal Auditorium is the combination of two translucent, twisted and slightly angled glass cubes located by the seaside - two 'stranded rocks which perpetuate the geography and underline the harmony between the natural and the artificial'. The cubes have curved laminated glass walls which protect them from salt-laden sea winds. The outer skin, a laminated 19 mm extra-clear, sandblasted glass with an external 5 mm fluted printed glass, transmits light to the interior by day; at night the exterior is transformed into a mysterious light source. 

Kursaal San Sebastian (Rafael Moneo, 1990-1999). Main Auditorium building looking outside through one of the big windows.
I like the view from inside the cubes (see above) because it explains the building concept better than the typical daylight external images. Of course there are differences with the GE building entrance. First in scale, then in layers: the Kursaal façade is a double skin wrapping the steel structure of the buildings. The outer skin is curved and fluted, the inner skin is flat. Both are slightly translucent to avoid direct vision of the encased steel structure.

Kursaal San Sebastian. The curved glass facade.
But there are a number of surprising similarities too. In both cases the glass grid is rectangular and horizontal, with continuous vertical joints - a stacked bond. The intention is not to read the facade as heavy masonry but as a light screen. Then the curvature: concave at the outside, flat at the inside. And finally the fixing system: a slender line of mullions from behind in both cases. Even the yellow light coming in is strikingly similar!

The images of the Kursaal facade during construction (see below) are as always very instructive. Isn't this Lawrie at a gigantic scale?

While I was working for Cupples - around 1992-93 - we visited Rafael Moneo at his studio in Madrid for this project. He was rightly obsessed with the quality of fluted glass he was looking after, and with the availability of suppliers for such a combination of fluting, lamination, extra-clarity, translucency and bending in glass. Cupples presented Moneo several glass samples and we prepared some façade details. The story moved on and finally Cricursa supplied the glass. The façade contractor was the Basque group Umaran, like Cupples a great but extinct dynosaur from the 20th century.

Kursaal San Sebastian. Images of the double skin façade during construction.




But Moneo's Kursaal use of glass is also an example of relative failure in translucency. Depending on the time of day and the sun position the structure behind the outer glass may become too obvious. In these occasions the visual impression is not of an ice block but of a thin veil: the game of scale is lost and the building fabric becomes too evident. The image below is one of those cases.

Thick glass can be more subtle and difficult to control that sheer transparency... but then, when is glass really transparent?

Kursaal San Sebastian. Aluminium mullions and main structure appear behind translucent glass as seen from outside.
Let's go back to New York in our quest for iced glass blocks. 11 Times Square is a new office tower (opened in 2011) located right beside Renzo Piano's New York Times building. Waiting for the green light at 8th Ave with 41st Street I was surprised by the contrast between a tall, thin, mullion glass-supported transparent wall and a back-lit stacked glass wall beside. Both are part of the main lobby of this tower.

11 Times Square lobby seen from 41st Street, NYC. FXFowle Architects LLP.
If you came from a time travel - right from the seventies for instance - you would be surprised by the height of this transparent glass wall, standing still without any apparent aluminium or steel support. And it's really impressive, even today! But after the last two decades of structural glass walls we are used to see large glazed walls supported by glass fins with bolted stainless steel spiders as the only connecting points.

What called my attention in this case was the yellow glass wall to the left of the lobby: a back-lit translucent wall made with flat, vertically fluted glass blocks, stacked to provide a screen to support the building name and its tenants. It reminds us the facade of the Kursaal or Lawrie's cast glass, except that this one is opaque and flat. A detailed view can give us more clues. The whole glass lobby was commisioned to Gartner Steel and Glass, part of Permasteelisa Group, and completed in 2010.

The transparent part has a surface of 1,040 m2. The glass fins project out of the glass plan into the walkway and are 16.4 m in height, helped by an intermediate connection at a back slab located at 2/3 of their total height. The special stacked glass wall - this is all I found at Gartner's webpage - is 120 m2.

11 Times Square stacked glass wall at the lobby. Images from outside (left) and inside (right).
A detailed view will give us more information about our next icy translucent wall. It must be a laminated glass with the outer lite cast in vertical stripes. The thickness of the stripes is wider than the one at the Kursaal, but its flatness provides an impression of subtle weaving. As in San Sebastian the glass is retained by a grill of parallel, horizontal profiles: here they are in stainless steel, those at the Kursaal are made in cast aluminium. What a decision of a master builder: cast aluminium supporting cast glass!

The stacked glass wall makes itself apparent in the evenings, when crowds rushing to attend Broadway plays mix with those running home from work. At this time the 'eleven' mark behind the glass becomes obvious and the tenants' names shine in darkness against the back-lit wall. Sadly, this is a sign of our times: gone are Wisdom and his colleagues; what matters now is company brand image...

11 Times Square tower. General image (left) and lobby from inside (right). The stacked glass is a screen supporting tenants' logos.
The list of recent 'thick glass' walls is endless and this post cannot be that long. From the examples above we have got a fair view of stacked, heavy laminated glass, but this is only one technique in many.

Let me list other techniques that are being used to obtain the impression - or the literality - of thick glass (some of the buildings listed here are shown right below):
  1. Fused glass. A supplier of this technology is Fusion Glass Designs, a brand of the British company Chelsea Artisans. One of their recent jobs is the Louis Vuitton shop in Singapore, with kiln formed, curved and laminated glass. You can also look at this webpage for more info.
  2. Molten cast glass. This is the way U-glass (or channel glass) panels are made. The European main name in this technique is the German firm Lamberts, with the brand name Linit, while its US counterpart (and business partner) is Bendheim Wall Systems. The exemplary building with a U-glass cast facade is of course the Bloch Building at the Nelson-Atkins Museum of Art in Kansas City, a project of Steven Hall Architects finished in 2007.
  3. Slumped cast glass. Also called warm glass or kiln forming, a supplier of this technology is the British firm Warm Glass.
  4. Cast glass. The general term; many of the examples here are somehow made of glass cast in a mould. A well-known supplier is Castglass and one of their recent jobs, the Diesel store in NYC, with cast glass molding in LED lighting. Another façade to visit is their Glassworks Hot Shop in Louisville Kentucky.
  5. Pattern glass. A general expression for laminated or printed glass where an intermediate layer or screen is added, creating the impression of pattern and providing translucency. A high-quality European supplier of this kind of glass is GlasMarte from Austria. They are the glass suppliers and façade contractors for Peter Zumthor's acclaimed translucent façade of the Kunsthaus in Bregenz. They also have an interesting glass point ceiling fitting system, named GM Kub. Worth having a look...
  6. Recycled glass. A new technique. When glass pieces coming from recycling are fused the result is a greenish, opaque panel with a promising application to façades. For most cases a 20mm thickness provides the required strength. See more at the British supplier The Greenhouse Effect.
  7. Other techniques, worth exploring if you are interested: glass billet, heavy laminated glass (the buildings presented above), carved glass, extruded rolled glass, textured glass...
The Louis Vuitton facade in Singapore. Kiln-formed, laminated and curved 8+8mm glass.
Nelson Atkins Museum of Art, Kansas. Steven Hall architects. U-glass facade from Lamberts - Bendheim.
Nelson Atkins Museum of Art; Steven Hall architects. Detail of the double skin facade with U-glass at the outer side.
Kunsthaus Bregenz, Peter Zumthor. Austria 1997. Etched translucent glass.
The Kunsthaus at dawn with back-lighting.
We are entering a different ground here, that of glass as an artistic expression. But don't be afraid. If 'thick glass' in its many forms shall remain a trend for contemporary façades, there must be artists out there, chaps comparable to Lee Lawrie, from whose work we could get inspiration. You can find many names in this useful link provided by Lamberts. But if you wanted to meet only one name that must be Danny Lane, the best one to finish this post, an invitation to the artistic glass world.

Danny Lane posing at his studio in London.
Danny Lane (born in 1955) is an American glass sculptor living and working in the UK. Lane’s work is monumental as much as physical; his stacked and fractured glass walls are in a transition zone between scupture and architecture. His London studio is equipped to create works of considerable scale, in glass and in steel. Glass furnaces enable Lane to create works of fluidity and brilliant colour as the ones selected below.

Go and visit his webpage for more. Please click the Process tab: you will learn how these glazed, iced pieces were made.

Danny Lane, detail of stacked glass with a tensile rod.

Danny Lane, Presence of Seven. Allegheny College Pennsylvania USA (2002)
Danny Lane, Stairway. Borgholm Castle, Sweden (2005)
Danny Lane, Split Prism. San Francisco USA (2011)
Danny Lane, Borealis. General Motors HQ, Detroit USA (2005)
Danny Lane, Borealis detail. General Motors HQ, Detroit USA (2005)
Danny Lane, Ice. San Francisco USA (2011)
Is there materiality in glass? Plenty, as we have seen. Why then should we go only for the thin, transparent, ephemeral glass lites we have been using during the last century? Come on, cross the new frontier and be welcomed to the thick glass world...

19 April 2012

Le Corbusier: a French lesson on 'Murs neutralisants'


Is there still anything to discover about Corbu? Hidden inside his extensive writings - and sometimes evident in his projects - Le Corbusier seems to have individuated five building-physic concepts, were these his own developments or not:
  • natural ventilation (aération naturelle)
  • natural lighting (éclairage solaire)
  • solar control (brise soleil)
  • thermally active facade in opaque or glazed walls (mur neutralisant)
  • internal air conditioning (respiration exacte)
These made for him part of "the modern techniques" (les techniques modernes). Funny they are precisely five points - but this is a coincidence...

Sections showing sun lighting at the Zurich Sanatorium (left) and the skyscraper of Quartier La Marine (right). LC Ouvre Complete 1946-1952.
Ventilation scheme in standard houses for workers. Le Corbusier.
Corbu seems to have always paid attention to the first two items: natural ventilation and natural lighting, be it at his writings and in his projects (the images above are a good example). He was influenced by and a promoter of the hygienist culture of his time in architecture. But in the other three points he went beyond the usual and became the first modern architect really interested in mixing passive and active methods of energy control. Regardless the accuracy of his concepts from a physical point of view, this is a remarcable feat.

Seen from today's distance, Le Corbu was a prophet not only in architectural language and urbanism but also in identifying the importance of a right combination between building design (passive measures, mass, ventilation etc) and active systems (air control and mechanical distribution) for achieving comfort in buildings. But his strength as prophet may be precisely in his weaknesses as master builder. Had Le Corbusier had a rigurous technical knowledge in the five points above, his predictions would not have been as telling for the coming generations as they were.

The two active concepts - the latter of the five, which Corbu developed between 1926 and 1933 - were the 'Mur neutralisant' and the 'Respiration exacte'. In my opinion, Corbu had it clear that both were intended to work together because they were complementary. Corbu tried to implement them at the Cité de Refuge in Paris and the Centrosoyuz in Moscow, unsuccessfully in both cases. Put simply, his intention was to obtain an internal comfortable environment all year round and in all climates.

Corbu coined two names but in fact three aspects were required simultaneously:
  1. A very high air-tightness through the envelopes - hence the idea of sealed glass (or sealed opaque walls) being part of the 'Mur neutralisant' concept. The intention was -rightly - to avoid air and heat flowing from inside to outside and viceversa.
  2. A mechanical system of controlled ventilation capable of adjusting both air temperature and humidity - that is, a rough description of an air conditioning system. This was the idea behind the 'Respiration exacte', which in fact comes from his colleague the engineer Gustave Lyon.
  3. Finally, in order to allow glazed facades to act as external thermal envelopes, an active device that neutralized energy flows (both in winter and in summer) through glazed surfaces: the 'Mur neutralisant'. This acted mainly as a barrier avoiding heat to flow inside-out during winter and outside-in during summer. Corbu delevoped an existing, earlier device (water heat radiators installed between two parallel glazed walls) into a more ambitious idea. By inserting air pipes around a sealed double glazed cavity he suggested that treated air could be blowed, warm in winter and cold in summer, so as to neutralize the outer conditions. This would allow the 'Respiration exact' system to maintain a constant internal temperature of 18ºC.
Respiration exacte and Mur neutralisant as they were envisaged for the Centrosoyuz project in Moscow

'Mur neutralisant'  and 'Respiration exacte' diagram, 1929, as published in 'Précisions'
 Where did these ideas come from? Were they revolutionary or not? The 'Respiration exacte' concept seems to be a somewhat poetic version of the mechanical ventilation system used by Gustave Lyon at the Pleyel Theatre and in other French auditoria. It seems that Lyon called his system 'Aération ponctuelle', not so different from 'Respiration exacte'. In his drawings (see below) for the Centrosoyuz project in Moscow Corbu used the engineer's name in some of the details: "Aération ponctuelle. 80 litres-minute d'air à 18ºC par personne avec régénération dans circuit fermé; système Gust. Lyon" (Point ventilation. 80 litres/minute of air at 18ºC per person with regeneration in closed circuit; system Gust. Lyon).

Image of the Centrosoyuz project for Moscow with references to the Mur Neutralisant and the Aération Ponctuelle (1928)

Lyon himself was not a mechanical engineer but an specialist in acoustics - to be precise, an expert in piano sound and its mechanisms. It seems that he entered the area of mechanical ventilation after having designed the acoustics for many concert halls, and probably having experienced the discomfort of those closed unventilated spaces. But he was not a climate engineer as Willis Carrier or the men at the American Blower Company. His intuitions on air conditioning came from his practical experience at improving the ventilation of the Salle Pleyel or the Trocadero Palace after he had gained reputation as an acustician. Lyon was 70 years old in 1927 at the opening of the Salle Pleyel in Paris: not exactly an eager engineer in contact with the novelties from New York or Chicago. In any case, the idea of an enclosed inner space - sealed from the outside - with some mechanical devices to control air temperature and humidity was not new, and it could very well be passed from Monsieur Lyon to his young new client, l'architecte Charles Eduard Jeanneret (Corbu).

Centrosoyuz plan and external view. Notice the double glazed wall with sliding windows.

In relation to the 'Mur neutralisant', I fully agree with Reyner Banham's position at his legendary book "The architecture of the well-tempered environment". Le Corbusier had experienced a similar concept for the windows in his Villa Schwob in Switzerland by 1916, so that this seems to be his own development. In the Ville Schwob very large windows (one of them two storeys high, see below) were designed in two layers, with heating pipes between them, to prevent down draughts. In t he same details for the Centrosoyuz (1929) he referred to them as "Murs neutralisants de verre ou de pierre; circuit fermé rapide d'air sec chaud (hiver) ou froid (été); systéme L.C. - P.J." (Neutralising walls in glass or stone; quick closed circuit of dry hot air (winter) or cold (summer); system Le Corbusier - Pierre Jeanneret). The 'Mur neutralisant' was his baby; the 'Respiration exacte' was Lyon's.

Villa Schwob, La Chaux de Fonds 1916. Notice the large window pane above the garden entrance: this was a double glass with an intermediate radiator system.


The glass solution was typical to the other Corbu 'Mur neutralisant' schemes; that for the opaque walls in Centrosoyuz reveals another great Corbu's intuition. An enclosed air cavity between two walls of pink tufa stone from the Caucasus (a volcanic, porous stone) would have been a very adequate thermal solution for opaque walls in Moscow, even if there was no hot air circuits inside. The Russian client ultimately dismissed the 'Mur neutralisant' system because of the lack of technical justification. At least they kept the double glazed wall, of which there were some previous examples built in Moscow (see the images of Zuyev Workers Club right below, a project by Ilya Golosov finished in 1926).

The Zuyev Workers Club. Ilya Golosov, 1926. A precedent of double skin glazed walls in Moscow before the Centrosoyuz.
But the opaque wall as it was designed, even without blowed air in the cavity, would have been much better in terms of insulation than the one-layer stone wall finally built, with a thickness of 40cm.

Could these two concepts, the 'Mur neutralisant' and the 'Respiration exacte' really work? Were they logical? The answer depends on the system.

It is not clear to me what Le Corbusier meant by 'Respiration exacte' (I suspect it's not just me; Corbu was not an engineer and he did not describe the concept in depth). The Centrosoyuz drawings show a viable closed circuit distribution, a system which might have worked applying the knowledge in air conditioning already available at the time. Trying to keep the inner temperature at 18º all year round might be onerous in terms of energy consumption, but it was a good intention in terms of comfort. I don't see a real invention here but the application of an existing concept.

Model for the Centrosoyuz complex
In terms of viability the 'Mur neutralisant' is much more difficult to accept; not because it was ahead of its time but simply because it was not reasonable. The concept of a neutralising wall was tested and calculated by two independent companies at the time, one French and the other American. Both Saint Gobain after their twin-box test and the American Blower Company in their calculations concluded that such a system would require an enormous amount of energy to really make a difference on the inner temperature. And I agree without conducting any tests or calculations, because of two weaknesses: too large conductivity (heat in the cavity would scape out in winter) and no control of radiant heat (solar radiation would come in during summer). Let us see this in a bit more detail.

The Centrosoyuz after its opening. The main glazed walls are double glass walls but with no intermediate heating system.
First the conductivity issue: the air-filled cavity would quickly try to equalise its temperature with the outer one - because the temperature gap would usually be higher to the outside than to the inside of the room. A single glass pane has a very high thermal conductivity, meaning that the heat would flow out (in winter) and into the cavity (in summer) instead of warming or cooling (respectively) the air in the room adjacent to the inner side of the glass. The guys from Saint Gobain, who were surely aware of the patents in double glazing already taking place in America, suggested a better alternative: a double glazing on the outside layer instead of a simple glass. And today we would suggest an even better alternative: a triple glass with low emisivity coatings and argon-filled cavities without any active mechanism inside.

Views of Centrosoyuz today

But that would not be enough: we have to take care of the solar radiation, as Le Corbusier would learn the hard way at his Cité de Refuge for the Salvation Army in Paris, based on a project started in 1929 and finished in 1933. The story is well known. This is a text written by Le Corbusier defending his active air-handling principles for La Cité de Refuge in 1931:
“Our Invention, to stop the air at 18 degrees undergoing any external influence… These walls are envisaged in glass, stone, or mixed forms, consisting of a double membrane with a space of a few centimeters between them… a space that surrounds the building underneath, up the walls, over the roof terrace… 
Another thermal plant is installed for heating and cooling, two fans, one blowing, one sucking; another closed circuit… Result, we control things so that the surface of the interior membrane holds 18 degrees”
The South facade of the Cité de Refuge building right after completion in 1933 and as it is now, with the brise-soleils and the sliding windows.

In spite of his great selling capability, Corbu was able to implement only one third of his active principles in the Salvation Army building. The south-facing single glazed facade of 1,000m2 was completely air-tight (no opening windows), but the 'Mur neutralisant' and the 'Respiration exacte' were rejected due to budget constraints. The building remained rather warm during the opening winter, but it proved a complete failure the next summer. Corbu blaimed the absence of air conditioning - true but expensive for a building like this - while the occupants were just asking for opening windows to provide some natural ventilation.

Both (Corbu and his client) were partly right, although the final solution would only come as a consequence of the bombings in Paris. The facade was completely destroyed during the war and Le Corbusier received the commision for rebuilding it. This time, after his trips to Algeria, Argentina and Brazil he had the final answer to the actual problem: an external sun screen to control solar radiation, or 'brise-soleil' was added outside the glass layer. This concept, a passive measure unlike the other two, would become an integral part of Le Corbu's architecture until the end of his career.

The brise-soleil at its most after the War: the Unité d'Habitation in Marseille and sketches by LC on sun control.

How did these trials and errors influence Corbu's vision on architecture? In my opinion the failure of his two active systems, 'Mur neutralisant' and 'Respiration exacte' in Paris and in Moscow led him towards embracing passive control systems after 1935. His architecture becomes more massive, concrete walls take precedence over naked glass and the brise-soleil reigns over every opening. His assistants during the fifties - as Iannis Xenakis in Chandigarh - are better informed about climate control for human comfort. Texts as Victor Olgyay's 'Design with Climate' (1963) emerge partly as a reaction to the excesses of the International Style, but also partly in line with Le Corbusier's view of an architecture more in contact with earth and natural environment.

Bioclimatism, solar charts, wind blow control, ventilation, illumination, healthy spaces... all these terms define Le Corbusier's architectural production after the war until the end of his prolific career. Corbu's strong alignment with these concepts was clearly an invitation for younger generations of architects to act with diffidence in regards to mechanization of internal climate.
Le Corbusier's early intuition about a glazed 'Mur neutralisant' as a way to achieve a 'Respiration exacte' inside his buildings was not right. But he seemed to have learned the lesson, moved on and helped young architects to learn it as well. Others cannot say the same.

Le Corbusier sitting in front of the site for the Centrosoyuz Building in Moscow (March 1931)
Let me finish this post with a small present for Corbu-addicts. These are a few lines of a long letter written by Le Corbusier in 1932 (at the time of construction of the Centrosoyuz, which he calls the Palace)  to the Soviet Commissar of Enlightenment Anatolii Lunacharskii. The translation has been provided by Ross Wolfe, and the whole text of the letter can be found here. Corbu was asking this soviet politician for permission to organize a conference to present his architectural principles. And he was clever enough to sound 'scientific' and progressive in order to get a positive answer...
"In Moscow, I could — outside the Palace — publicly speak of the Radiant City, and explain where progress and the grand view have led us and shown to your country, which is the only one possessing the institutions that permit the realization of modernist programs.  The technical detail of the questions concerning:
architectural reform
the 24-hour solar day and its programme
the new techniques of exact respiration inside buildings (with the recent laboratory experiments at St.-Gobain) (the most pressing problem facing the USSR)
the problems which agriculture poses for the domestic economy
the soundproofing of homes
acoustics
Here are the truths, realities, the long-range items that are informed by the spirit of the five-year Plan — much more than certain restrictive methods, Malthusian and lacking imagination, which have been so warmly embraced in the USSR.
And if anyone wants, I could speak of proportion, of beauty, those things that are the driving forces of my life, because happiness is not possible without a sense of quality."
The solar cycle, LC 1954
It has taken me days to understand the meaning of 'the 24-hour solar day and its programmme' but it is the clue to this story. What Corbu meant by the 24-hour solar day is wonderfully depicted - and described - in the attached later sketch from 1954. Nothing to do with the 'Mur neutralisant', all the opposite.

What this letter tells us is that Le Corbusier was at the time of writing, as early as in 1932, already departing from the mechanistic world of the 'thermal machine' and opting for the order of solar profit, of solar control. A world where bureaucrats or budget constraints would not oppose his inventions any longer. A world where energy would come free and abundant, only requiring control, not production.

But his interest remained the same all around this mental process: the search of happiness through architecture. Because, as his final words resonate like a manifesto:

"happiness is not possible without a sense of quality..."

28 December 2011

External timber cladding: the book

Langley Academy, Slough. Foster + Partners. Western red cedar
Timber facades have long been used on low-rise housing in North America and in Scandinavia. Most recently timber cladding is becoming popular in some other countries, Austria and the UK among them. Moreover, timber is nowadays being used as an external finish on medium-rise and non-domestic buildings.

But it is not easy. The main uncertainties related with using timber in facades involve: durability, weathering, dimensional change, corrosion, wind resistance and fire safety. Now, considering this long list, does it mean that timber is unsuitable as an external finish? Far from it. If design intent and construction details are in tune with its characteristics, timber can be a versatile facade material with a unique combination of performance benefits.

Architects in search of guidelines on how to use timber in facades have reasons to congratulate. This post is devoted to a recent book (released in April 2011) whose title says it all: 'External timber cladding: Design, Installation and Performance'. Its authors are Ivor Davies, a researcher from Edinburgh Napier University, and John Wood, professor of engineering at the same Scottish university. The book is more than its authors' baby. It is one of the outputs of a trans-national, EU financed project titled 'External timber cladding in exposed maritime conditions'. The project had inputs from Scotland, Iceland and Norway. More info about the project can be found here.

But this book is much more than the summary of an international study, and it is worth down to the last page if you are interested in timber for facades. In fact, it can be considered as the first true guidelines for timber facade engineering. The authors note very rightly that, during the past decade, facade engineers have tended to ignore timber in favour of more conventional - or more à la mode - materials like concrete, steel and glass. Timber exteriors have been left to architects (general practitioners) and timber specialist suppliers. This has proven risky sometimes, and reductive in most cases. Even more, the main technical standard for facades in the UK (the standard from CWCT) largerly ignores timber, whilst the existing guidance on timber cladding only covers a limited range of topics. This book comes to fill the gap between timber facade construction and facade engineering. It was about time!

The book is structured in six parts, each one dealing with the answer to six fundamental questions, exposed in a sort of 'ignorance pyramid':

What is wood?
How wet does it get?
What effects does it have?
How are these effects controlled?
How do the controls relate to fire safety?
What does all of this mean for facade engineering?

Chapter 1 describes what performance-based design means for timber facades, with a fundamental section on service life. Chapert 2, the top of the pyramid, deals with timber as a facade material, describing its main parameters. Chapter 3 covers moisture conditions in timber facades, and how to predict and to prevent them.

Western red cedar facade with pronounced staining
Chapter 4, as an outcome of the trans-national study, presents the results of site tests conducted on Sitka spruce as a timber cladding. Chapter 5 continues down the pyramid with fungal decay and insect attack. Chapter 6 goes for weathering, and how can we anticipate or respond to weathering in exposed timber cladding. In this chapter we understand why virtually all timber facades in Scandinavia are given an opaque surface coating - good to remember.

Chapter 7 adds to our limited knowledge in dimensional change on wood, and on how / why timber shrinks and moves. Good news for us: movements can be limited and estimated. Chapter 8 goes for corrosion - yes, that of metal fastenings, flashings and brackets embedded in timber. Chapter 9 describes in more depth the structural performance of timber facades - not of structures - which is an often ignored issue. Windloads, robustness of connections, dowel type fasteners and strenght grading are discussed here.

Selection process of timber design
Chapter 10 contains some of the most innovative pages: design for durability. It starts with a decision sequence to aid selection of a timber cladding design from a durability point of view - a must. It then goes down the sequence using the relevant EN standards on timber durability and preservation. It finally relates service life with timber class and use / exposure. Interestingly the authors don't take a side in the discussion pro / against wood preservatives: they present us the arguments in favour and against, so that we can decide case by case - as it should be.

Chapters 11 to 15 deal with fire and timber buildings. The fire triangle, fire testing, fire performance of timber, how to limit external fire spread, the role of air cavities, and a summary of fire regulations in the UK. Finally, a long chapter 16 is devoted to construction details for timber facades. This is an issue largerly discussed in other manuals, but again the authors bring novelty to the case, aided by clear and well drawn details. One of the good points is the treatment given to the junction between heavy (brick) and lightweight (timber) cladding.

The book ends with an updated and interesting list of appendices and references, among them the British and European standards on timber for panelling and external cladding.

Horizontal timber cladding details
In summary: if you are tired of simple and often repeated statements about how timber facades work, and want to know what is really going on and how this should inform your design decisions, this is your book. The authors challenge some of the prevailing assumtions about moisture, its effects and how they are best controlled. New light is shed on how moisture issues affect, and are affected by, the need to ensure that fire safety is fully addressed. And the construction details are based on a combination of new experimental data and a fresh appraisal and synthesis of existing information - they deserve a look and some thought, not just a copy-paste!

Go and buy it. You'll find the link to the publisher at the title of this post. It's not cheap, but it's worth every penny.